Injection Product

Manufacturer Custom Small Big Plastic injection product

Some notes on injection product:
Before you attempt to produce parts by injection molding, consider the following:
financial considerations
Upfront costs: Preparing injection molded products for production requires a substantial initial investment. It is best to understand this critical point in advance.

production quantity
Determine the number of parts produced, injection molding is the most cost-effective manufacturing method
Determine the number of parts that you expect to gain in investment (considering the cost of design, testing, production, assembly, marketing and distribution and the expected price point of sale).
design considerations

Part design: Simplifying product geometry and minimizing part count early on will pay dividends.
Tool design: In the process of designing molds, the defects that may occur in the production process are considered in advance. Consider gate location and run simulation analysis using mold flow software such as Solidworks Plastics.

production considerations
Cycle Time: Reduce cycle time as much as possible. Use proven tools. Small changes can make a big difference, and a few seconds off your cycle time can translate into significant cost savings as you produce millions of parts.

Assembly: Design your parts to minimize assembly. The main reason why injection molding is done in Southeast Asia is the cost advantage of assembling simple parts during the injection molding process. If the assembly process can be optimized in the process, it will save a lot of labor costs.

Injection molding is a great technique for mass product manufacturing. At this stage of production, 3D printing is much more affordable and flexible for products in the early stages of design.

The injection molding process is a complex process involving many factors such as materials, molds, injection machines, and molding processes. The appearance of defects in injection molding products is inevitable, so it is particularly important to seek the internal mechanism of defects and predict the location and type of defects that may occur in products, and use them to guide mold design and formulate more reasonable process operating conditions.

FAQ:

Q: How do you control the quality?
A: (1)Material inspection--Check the material surface and roughly dimension.
(2)Production first inspection--To ensure the critical dimension in mass production.
(3)Sampling inspection--Check the quality before sending to the warehouse.
(4)Pre-shipment inspection--100% inspected by QC assistants before shipment.

Q: How about the lead time?
A: Generally, 1-2 weeks for samples, 3-4 weeks for mass production.

Q: Can I get a quote without drawings?
A: Sure, we appreciate to receive your samples, pictures or drafts with detailed dimensions for accurate quotation.

Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer you DFM report and send weekly reports with digital pictures and videos which show the machining progress.

Q: What is your payment terms?
A2: Production Payment: 50% deposit in advance, 50% before sending out the final goods.
 

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